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Spindle repair and service
- Ball screw repair - Slide repair - Bearing service centers - Precision Balancing & Analyzing

Spindle repair & service

As a world leader in bearing production, SKF operates in more than 5000 Machine Tools worldwide.

Thanks to our extensive knowledge of high precision bearing technology and of spindle engineering, SKF has developed the expertise for reconditioning machine tool spindles of all types used in a wide range of applications and industries.

SKF is reconditioning and upgrading more than 6000 spindles yearly in its state of the art Service Centers.

spindle repair
Your one stop source for professional spindle repair and reconditioning with the same top quality worldwide.

Designs

  • Block and cartridge
  • Motor integrated
  • Direct drive
  • Belt

Applications

  • Grinding
  • Turning
  • Milling
  • Machining Centers

Technologies

  • HSK and ISO clamping
  • Ball and roller bearings
  • Drawbar actuation
  • Magnetic bearings
  • Oil and grease lubrication

Differentiated
service response

 

First in first out

Service in sequential order with committed deliveries

Scheduled

Appointment with prioritized service attention

Emergency

Immediate attention with maximum priority

Spindle service

 

Total Condition Review

Spindle balancing

1 General visual inspection
2 Incoming function test (opt.)
3 Motor and electrical check
4 Drive component inspection
5 Spindle disassembly
6 Clamping system inspection
7 Bearing inspection
8 Coolant permeability check
9 Lubricant inspection
10 Sealing inspection
11 Sensor control
12 Stator and rotor inspection
13 Bearing journal control
14 Tool nose and shaft control
15 Repairability review
16 Shaft balancing
17 Encoder adjustment
18 Spindle run-out control
19 Spindle clearance control
20 Spindle run-in
21 Vibration control
22 Database filing & feed-back forms

Motorized Spindle Repair and Vibration Check

 

State of the art set-up

Facility

  • Controlled atmosphere
  • Precision measuring
  • Precision machining

Vibration control

  • Damage identification
  • Craftsmanship verification
  • Incorrect balance
  • M/T installation reference

 

Knowledge sharing

  • World wide access to
  • central database

 

Spindle condition vs production performance

Production consequences

  • Poor component quality
  • Unplanned stops and down time
  • Tool life variation
  • Administration cost
  • Resource consumption

Spindle symptoms

  • High temperature
  • Noise, vibration and chatter
  • Excessive run-out
  • Seized bearings
  • Random malfunction

Spindle defects

  • Bearing damages
  • Improper journal
  • Taper/Quill wear
  • Clamping malfunction
  • Imbalance
  • Stator error
  • Alignment error

 

Root causes

  • Crashes
  • Overloads
  • Lubrication failures
  • Coolant and dirt penetration
  • Normal fatigue wear
  • Auto tool change errors
  • Improper reconditioning

Spindle performance

  • Bearing integrity
  • Mounting procedures
  • Bearing journal conditions
  • Operating temperature
  • Clamping force
  • Preload level
  • Lubrication permeability
  • Dirt and contamination

 

Quality recondition factors

  • Cleanliness and order
  • Precision measuring and tools
  • Controlled temperature
  • Dynamic balancing
  • Run-in capability
  • Vibration control
  • Bearing and journal control
  • Spindle repair experience

 

Documented quality

Traceability

  • ID marking
  • Computerized filing
  • Vibration baseline
  • Statistics and reporting

Technical standards

Quality standards

Repair procedure

 

Customer Value

Benefits

  • Minimize production losses
  • Increased up time
  • Documented quality
  • Single source supplier
  • Convenient communication
  • Customized solution
  • Increased reliability
  • Bearing technology
  • Increased maintenance availability

SKF features

  • Emergency service responses
  • Maximize spindle reliability
  • Vibration and mechanical testing
  • All brands and designs
  • Local/global service centers
  • Multilevel repairs
  • SKF engineering
  • Root cause analysis
  • Bearing service center

Ceramic Bearings

 

Outstanding abilities

Expertise

  • Consultation and advisement
  • Field support
  • Condition control
  • Defect tracing
  • Balancing

Upgrading

  • Sealed and hybrid high precision bearings
  • Lubrication and sealing systems
  • Design improvement
  • Recording system

 

Spindle Hotel

  • Spindle exchange
  • Computerized storage
  • Guaranteed availability
  • Immediate shipment

 

 

Partnership frames

 

  • Predefined lead-time & pricing
  • Customized reporting & statistics
  • Simplified administration
  • Dedicated service technician
  • Dedicated spare-parts inventory
  • Customized acceptance levels
  • Custom packaging & shipment
  • Condition monitoring contracts
Spindle Condition Monitoring

For more information regarding spindle repair contact:

or Jim Bushway

or call 1-800-445-6267

Learn more about SKF's newest spindle service center:
American Precision Spindles and Precision Balancing and Analyzing.

Click one of the below languages to download the SKF "Service and repair of machine tool spindles" catalog

 

Danish

English

Finnish

French

German

Italian

Russian

Swedish


   
Ball screw repair  

Experience

Ball Screw RepairFor more than 50 years, TCM has been the industry leader in Ball Screw design engineering and manufacturing. With a combined total of 115 years of experience in ball screw repair and ball screw engineering departments, SKF has the technical expertise you've come to expect and depend on to keep your equipment running. Our dedicated service channel will address your ball screw repair needs in the most timely manner possible.

Quality

For years the name SKF has been synonymous with quality and reliability. In our efforts to provide you with world-class products and services, all our new and repaired ball screws must pass a final inspection to insure that you receive the highest quality product. We also offer a wide array of supporting linear products. For more information, please call our customer service department at 1-800-541-3624.

SKF ISO 9001

Download ball screw repair/service bulletin - PDF

 

  • Free inspection and analysis
  • Comprehensive failure analysis reporting
  • We repair all makes and models (inch and metric)
  • Extensive library of over 35,000 prints
  • Reverse engineering available when needed
  • Extensive replacement ball nut inventory
  • Plating available where required
  • End journal repair and machining
  • Ball Screw support bearings
  • Emergency Service/Quick turn-around upon request
  • On-site field service upon request

SKF ball screw
To order parts contact:
Mary Beth Johnson at
1-800-541-3624

For ball screw repair contact:

Direct 586-331-9125
Emergency Cell Phone 586-588-0139



Slide repair
 

 

Machine Tool Slide Repair

  • Dovetail, Hardened Way (Box Way), and Precision Rail
  • No cost evaluation and estimate
  • Regrinding of precision surfaces
  • Replacement of worn components
  • Updates to drive systems
  • Application of low-friction bearing material
  • Assemble, test and Quality Assurance documentation

 



Bearing service centers
 

Bearing ServiceManufacturers and rebuilders are well aware of the long lead times sometimes needed to customize small lots of bearings to fill a particular design requirement or replace a hard-to-get bearing arrangement. This might increase downtime for rebuilders or delay production for OEMs.

SKF bearing service centers can customize high-precision bearings in duplex, triplex and quadruplex sets; switch from full steel to hybrid ceramic bearings; arrange for special preload modifications; and pregrease bearings, with quick turn-around time.

 

 


Latest news
 

NEW customer and user survey form. Complete the survey to enter the drawing for a portable DVD player. We welcome your suggestions on how we can improve SKF’s products and services.
Read more »

 

NEW SKF precision rotary and linear motion engineering and contract manufacturing services.
Read more »

 

 

 
 

Contact your local representative for application engineering and sales assistance